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US Pharma Lab

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Manufacturing site and executive office

US Pharma Lab (USPL) is a custom developer, manufacturer, and supplier of premium dietary supplement ingredients. Founded in 1996, the company is headquartered in North Brunswick, NJ with a global outreach spanning three continents.

Since its inception, USPL has earned a reputation for being a leader in quality, innovation, and consistency among its peers. With a strong focus on R&D and innovation, USPL excels at tackling challenging products and developing solutions, offering also a variety of unique delivery forms and a variety of packaging solutions for a complete turnkey operation.

The company joined Biofarma Group in 2023.

Facility facts

The figures of USPL plants, part of Biofarma Group

Manufacturing & delivering forms capabilities

US Pharma Lab offers complete and customizable solutions for the production of dietary supplements in various formats and with advanced technologies.
All formats can be tailored and are available in a wide range of shapes, sizes, and colors to meet the specific needs of brands and markets.

The company specializes in the production of:

  • Tri-layer and bi-layer tablets

  • Extended-release or modified-release tablets

  • Chewable and orodispersible tablets (ODT)

  • Hard capsules and softgels

  • Advanced technologies such as Tab-in-Cap

  • Bulk, ready-to-drink, and customizable powders

  • Taste & odor masking systems for improved palatability

  • Beadlets and mini-tabs

Probiotics expertise

US Pharma Lab specializes in the production of probiotic-based supplements in a wide range of formats and delivery solutions.
Available forms include uncoated standard and multilayer tablets, chewable and orodispersible tablets (ODT), hard capsules, Tablet-in-Cap technology, mini-tabs, customized powders, and advanced taste & odor masking systems.

For packaging, options such as vials and CSP bottles are available, ideal for ensuring product protection and stability.

Probiotic production adheres to the highest quality standards, thanks to:

  • Dedicated and independent production facilities exclusively for probiotics, including tablet and capsule manufacturing lines

  • Optimized processes designed to maximize survival and stability of a broad range of probiotic strains

  • Certifications of excellence, including cGMP, NSF, UL, and Kosher

Best-in-class technologies: mini-tabs

Mini-tabs with personalized release technology offer a versatile and efficient solution, combining ease of formulation, dosing flexibility, and optimized release of active ingredients.

Benefits of the technology:

  • Customizable release profile, adaptable to specific therapeutic or nutritional needs

  • Greater formulation flexibility, ideal for tailored combinations of actives and dosages

  • High efficacy in releasing active ingredients, even in complex formulations

  • Excellent compliance, suitable for consumers of all ages

Best-in-class technologies: tab-in-cap

Tab-in-Cap is a multifunctional multi-unit system that combines versatile mini-tablets inside a hard gelatin capsule.
This technology enables the development of advanced formulations, including mini-tablets with immediate and extended release, featuring differentiated release times, all encapsulated within a single capsule.

Benefits of the technology:

  • A “two-in-one” solution to combine multiple functions in a single dosage form

  • Ability to incorporate normally incompatible active ingredients

  • Ideal for use with botanical extracts, enzymes, and probiotics

Best-in-class technologies: beadlets

Beadlets are spherical, free-flowing granules typically ranging in size from 500 to 2000 µm, characterized by excellent flowability and consistency.
Their multiparticulate matrix offers significant technological advantages over traditional solid dosage forms. Beadlets are generally contained within capsules for easy and precise administration.

Tecnologia realizzata nello stabilimento di US Pharma Lab, parte di Biofarma Group

Key benefits of beadlet technology:

  • High dosing flexibility, with options for immediate, prolonged, or controlled release of active ingredients

  • Ability to combine normally incompatible active substances

  • Reduced daily dosages thanks to concentrated formulations

  • Effective taste masking for bitter actives

  • Highly customizable products in terms of composition and format

  • Improved bioavailability and faster absorption of active ingredients

Turnkey packaging capabilities

US Pharma Lab ensures that every product is packaged according to the highest quality standards and customized with the client's branding, regardless of the requested volume.

The 12 dedicated packaging lines guarantee flawless results, perfectly aligned with market expectations and the specific needs of customers.

The packaging formats offered include:

  • Bottles

  • Cartons

  • Aerosol cans

  • Blister cards

  • Boxes

  • Stick packs

  • In-line blister printing

  • Probiotic packaging (25% RH environment)

USPL highlights

Certifications

Production capabilities

  • Solid Food supplements

  • Probiotics

Careers

Contacts

1300 Airport Road, North Brunswick, NJ 08902

Tel.: 1-888-296-8775

E-mail: inquiry@upsl.com

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© Biofarma Srl C.F. and P.IVA 02895910301
T. +39 0432 868711 F. +39 0432 868018
Via Castelliere, 2
33036 Mereto di Tomba (UD) Italy
Number REA UD - 296214
Date of entry in the
Business Register of UDINE: 01/07/2017
Registration number: 02895910301
Share capital euro 3.000.000