Our manufacturing centre of excellence provides our customers with reliable product supply in facilities that include European and US FDA approvals.
The manufacturing site of Mereto (Udine), Italy, is a customer-focused manufacturing site which is specialized in the production of nutraceuticals in solid and liquid forms, medical devices for topical and oral use, sports supplements, cosmetics. The site covers a total area of 44.000 m2.
Mereto site is recognized for its excellent service level and high-quality standards with a strong regulatory audit performance, including successful inspections from health authorities and customers.
With capabilities covering powders, coated and uncoated tablets, as well as hard capsules, the plant of Mereto can deliver on almost every oral solid dosage form and drive the customer’s project to success.
A diverse range of manufacturing capabilities ensures Mereto plant can tailor manufacturing to the specific product requirements, including:
Tablets
Chewable Tablets
Capsules
Powder
ODT’s tablets
Mereto plant can support all the semi-solid development project needs. We have a wealth of experience tackling the challenges associated with the development of semi-solids, from managing chemical stability, to physical stability and dose homogeneity.
We produce a wide range of topical and oral dosage forms, including:
Emulsions
Gels
Ointments, butters, scrubs and muds
Creams and pastes
We have a strong experience in overcoming the challenges associated with liquid formulation development. Our team of experts is adept at managing the chemical stability requirements of liquid products, as well as physical stability and dose homogeneity.
We can develop and manufacture a wide range of topical and liquids, including:
Water-based products
Oil-based products
Alcoholic solutions
Oils sprays
Multi-phasic
In the Mereto di Tomba plant, there is an area authorized and certified by the Italian Medicines Agency (AIFA) dedicated to the production for the world market - in the same environments and plants - of drugs and food supplements based on lactic ferments.
The products are made in a 3,500 square meters site (1,000 are external). It houses 15 production rooms distributed over three floors, in strict environmental conditions in ISO8 class, with temperatures and humidity strictly controlled to ensure best-in-class quality standards and avoid microbial contamination. This division results from constant investments in cutting-edge production processes and solid collaborations, which are fundamental to developing new ideas and creating quality products and competitive solutions on the market.
The Mereto site produces two exclusive, patented multi-phase technologies: Dry-Cap and M-Cap.
They are based on a special two-phase packaging technology making it possible to enclose and at the same time separate in the same main pack, the solid component (powder) and liquid component of the product. This type of packaging is particularly well-suited to probiotic-based drugs, but it can also be used for vitamins, minerals and other micronutrients.
Whatever your product, it is essential to ensure it reaches the global market efficiently and on time. Packaging supply directly impacts time-to-market. At Mereto Plant, we specialise in a range of cosmetic and nutraceutical packaging services tailored to customer’s unique products, ensuring speed to market.
Our array of expert packaging includes:
Blister packaging (ALU-ALU, ALU-PVC)
Bottle and vial packaging
Pill jars
Ampoule packaging
Tubes
Sachets and stick packs
Roll-on
In the Mereto di Tomba plant there is an industrial facility called Biofarma2. From 2020, this facility houses the new packaging department for topical products on an area of 3,800 square metres entirely designed in lean manufacturing. In bodies B and C of the new complex, on the other hand, the Logistics Centre will be housed from July 2019: consisting of a logistics area and a highly computerised and automated shipping area, it can accommodate up to 20,205 pallet spaces.
ISO 13485 (Medical Devices); ISO 22716 (Cosmetics); GMP CRF TITLE 21, VOL2, PART 111 (Supplements); GMP PHARMA AIFA; KOSHER; HALAL; COSMOS; RSPO MASS BALANCE (Cosmetics); ISO 45001:2018 (Safety); ORGANIC FOOD; FDA REGISTRATION; SMETA (Sedex); IFS HPC-HOUSEHOLD AND PERSONAL CARE; FOOD SAFETY SYSTEM CERTIFICATION FSSC 22000; FDA COSMETIC REGISTRATION
Food Supplements liquids; Food Supplement solids; Medical Devices; Cosmetics; Probiotics
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Via Castelliere 2, 33036 Mereto di Tomba (UD) - Italia
Tel.: +39 0432 868711
E-mail: marketing@biofarmagroup.it
